Opis nastavitvenega stroja E46CAT3
Raziskave in razvoj – to sta ključni besedi! Zahvaljujoč tehnologiji treh kamer podjetje Elbo Controlli NIKKEN omogoča vizualizacijo vsake podrobnosti orodja z največjo natančnostjo.
Dve kameri, stranska in zgornja, imata 60-kratno povečavo in zelo nizek koeficient popačenja, kar omogoča pregled rezalnih robov ter oceno in merjenje obrabe ali poškodb. Leče in osvetlitev so posebej zasnovane za zelo visoko kakovost slike in zadostno razdaljo ostrenja, da se preprečijo trki z orodjem.
Sprednja kamera se uporablja za merjenje in pregled čelne površine rezalnega roba, stranska za pregled boka, zgornja pa za pregled vrha orodja. Zgornji sklop kamere je zasnovan tako, da ga je mogoče prestaviti v položaj, ki olajša merjenje večjih orodij.
Proizvajalci orodij in brusilci pogosto potrebujejo še bolj podroben pregled orodij, zato z dvema dodatnima kamerama, namenjenima izključno pregledu, zagotavljamo brezhibne rezultate z maksimalno natančnostjo.
Model E46CAT3 je glede na »glavno« kamero opremljen tudi s funkcijo AUTOFOCUS, ki omogoča samodejno merjenje brez ročnega posega operaterja. Ko je orodje vpeto, operater preprosto izbere vrsto meritve (eno- ali večrezilno orodje) ter osi merjenja (X, Z ali obe) in zažene merilni cikel.
Brez potrebe po vnosu števila rezil ali teoretičnih vrednosti programska oprema samodejno izvede cikel in ga zaključi po 360° rotaciji.
Zanesljivost in inovativnost v službi vaše industrije: Elbo Controlli NIKKEN – prava izbira za nadzor prihodnosti!
E46CAT3 je mogoče opremiti z novim sistemom za samodejno prepoznavanje orodij.
E46CAT3: samostojni nastavitveni stroj podjetja Elbo Controlli NIKKEN
Technical features
GENERAL FEATURES
- Measuring range: max diameter 320 mm (radius 160 mm); max height 600 mm
- Base and column in natural granite: max linearity error 8 µm/m
- Steel base with 3 fixed and 1 adjustable feet
- Linear guideways (2 X axis, 1 Z axis) with double recirculating ball bearings slides
- Pneumatic axis movement unlock
- Manual gross movement
- Manual fine adjustment
- ECN AS371 certified optical scales (resolution 1µm)
- Vertical TFT 21,5" Full HD Touch Screen Monitor
- Keyboard and mouse
- Label printer side support
- Spindles side support (1 for 2 spindles)
- Overall dimensions: L = 1179 mm, H = 1935 mm, D = 568 mm
- Net weight: ~ 230 kg
SPINDLE FEATURES
- Interchangeable spindle (ISO,BT,CAT, HSK, Polygonal taper, etc.)
- Spindle identification system (SP-ID)
- C axis visualization
- Automatic spindle rotation and electronic index
- Pneumatic spindle brake
- Motorized mechanical tool holder clamping (standard pull stud DIN69872, ISO7388, MAS403)
- Motorized mechanical tool holder clamping (HSK, Polygonal taper)
CAMERA SYSTEM FEATURES
- Digital zoom = 4x
- Resizeable camera area
- MAIN CAMERA
- Bi-telecentric optical lenses
- Elbo Controlli NIKKEN camera system measuring range (mm) = 10x10 mm
- Elbo Controlli NIKKEN camera system magnification = 25x
- Tool measurement function
- Tool inspection function
- SIDE CAMERA
- Elbo Controlli NIKKEN camera system measuring range (mm) = 4x4 mm
- Elbo Controlli NIKKEN camera system magnification = 60x
- Tool inspection function
- TOP CAMERA
- Elbo Controlli NIKKEN camera system measuring range (mm) = 4x4 mm
- Elbo Controlli NIKKEN camera system magnification = 60x
- Tool inspection function
SOFTWARE AND MEASURING FUNCTIONS
- Embedded ECN operating system Linux based
- ECN machine software C version (yellow screen)
- Number of machine origins / number of tool sets = ∞ / ∞
- Multi-origin function for multitasking machines
- Manual measure function with fixed reticle
- Autotargeting measure function
- Autotargeting measure function with dimension freeze
- Collimation indicators for fixed reticle measure
- On-screen automatic measure of tool corner radius & theoretical centre point
- On-screen automatic measure of tool corner angle & theoretical intersection
- Chamfer measuring function
- Adjustable Area of Interest (AOI)
- Automatic spindle rotation and measurement of tool edges
- Software for manual tool presetting and geometry check
GRAPHIC FUNCTIONS
- Adjustable reticles (axis and circles)
- Profile image capture function
- Automatic geometry (multiple geometric entity)
- Geometry by points
- Camera image capture
- DXF files import of the tool profile
- Manual DXF acquisition of the revolution profile
- Automatic DXF acquisition of the revolution profile
CONNECTION AND INTEGRATION FUNCTIONS
- USB ports (4)
- LAN connection
- Wi-Fi connection
- Standard post processor